Fuel Pump Relay Location?: I've Just Replaced the Fuel ... (2024)

LARRYMCANTWELL

  • MEMBER
  • 2002 FORD F-350
  • V8
  • 4WD
  • AUTOMATIC
  • 139,000 MILES

I've just replaced the fuel pump on my 2002 Ford F 350 7.3l diesel. I want to replace the fuel pump (relay) but cant find it under the dash or in the connector area above the driver side under the hood. Can you tell me where I can fine the location of the switch? Thanks, Larry

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Monday, December 6th, 2010 AT 3:23 PM

8 Replies

DOCFIXIT

  • MECHANIC
  • 18,828 POSTS

This truck has a fuel pump module that has a relay which is not serviced separately and you have an inertia switch that can give you trouble as well. Here is a a guide to help you a test on the relay once you find it from the diagrams below.

Fuel Pump Relay - Part of central junction box (not serviceable separately).

https://www.2carpros.com/articles/how-to-check-an-electrical-relay-and-wiring-control-circuit

Check out the diagrams (Below) Please let us know what you find.

Images (Click to make bigger)

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Monday, December 6th, 2010 AT 3:39 PM

LARRYMCANTWELL

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  • 3 POSTS

My mechanic recommended this replacement and when I purchased the part there was no question as to its use. The part is a BWD, # R3189. It appears to be a end connection, IE it is a one way male fitting. ( Thus the switch function I suppose ). Does that help? Thanks, Larry

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Monday, December 6th, 2010 AT 6:07 PM

DOCFIXIT

  • MECHANIC
  • 18,828 POSTS

Is there a running problem or just wanted to put that relay in?

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Monday, December 6th, 2010 AT 7:41 PM

LARRYMCANTWELL

  • MEMBER
  • 3 POSTS

Well there was a running problem. The truck just stopped. I managed to get it started the next day and drove it a block to my mechanic when it died while I was parking it. They tried to start it but couldn't. After a day or so of trying to start it they took the fuel line off to test pressure ( it was nil ) they put things back together and it started. They couldn't get it to fail again and no code messages. I drove it home a short distance and could tell it wasn't running right. I couldn't afford the 700.00 fix so installed the pump myself. It runs great now, but I was told that I should replace the switch also. Hope that helps. Thanks, Larry

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Monday, December 6th, 2010 AT 7:53 PM

IMEURNOT

  • MEMBER
  • 2 POSTS
  • 1994 FORD F-350
  • V8
  • AUTOMATIC

1994 F350 Stakebody no power to fuel pumps or inertia switch. Checked all fuses and relays. What should I check next?

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Friday, September 11th, 2020 AT 11:28 AM (Merged)

JDL

  • MECHANIC
  • 16,098 POSTS

What is litre size of engine? At the applicable fuses, did you check for voltage at the fuse circuit, use voltage tester. Even if the fuse is good if no voltage on the circuit, the circuit is dead. Any applicable trouble codes?

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Friday, September 11th, 2020 AT 11:28 AM (Merged)

IMEURNOT

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  • 2 POSTS

Correction, it's a 1995. It is a 5.8L. I'm getting voltage to the fuel pump supply fuse. I don't have a tester to get trouble codes.

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Friday, September 11th, 2020 AT 11:28 AM (Merged)

JDL

  • MECHANIC
  • 16,098 POSTS

In the diagram, the yellow wire is hot all the time. The red wire is voltage for coil side of relay comes from pcm relay. Engine cranking do you have spark at the plugs?

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Friday, September 11th, 2020 AT 11:28 AM (Merged)

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Fuel Pump Relay Location?: I've Just Replaced the Fuel ... (2024)

FAQs

Where is the fuel pump relay located? ›

Find the fuel pump relay in your vehicle's fuse box.

The main fuse box is usually located underneath the hood near the front of your vehicle, but there may be a smaller fuse box under the steering column inside your vehicle as well.

Why is my car not starting after replacing the fuel pump? ›

Check the spark plugs and wires. A bad spark plug or wire can cause a weak or no spark, which can prevent the engine from igniting the fuel-air mixture. You can use a spark tester to check if each spark plug is producing a strong and consistent spark.

How do you prime a fuel pump after replacing it? ›

So, here are the steps to prime a fuel pump:
  1. Disconnect the battery. Working with the battery on represents a safety hazard, and there's also the possibility that it can cause electrical damage. ...
  2. Find the primer. ...
  3. Check the fuel. ...
  4. Open bleed screw. ...
  5. Reconnect the battery and start the engine.
Sep 13, 2023

Why would I need to reset my fuel pump? ›

The fuel switch as you call it, is also known as an Inertia switch, Impact Switch or Fuel Cut-off Switch. It's purpose is to shut off the fuel pump in the event of an accident (impact). The only time one would need to be reset is when the car has been in an accident or someone deliberately tripped it.

Will my car start if the fuel pump relay is bad? ›

Intermittent starting issues: The fuel pump relay may malfunction intermittently, causing sporadic starting problems. The vehicle may start fine on some occasions but experience difficulty or delayed starts on others.

Where is the reset switch on a fuel pump? ›

The fuel shut off switch's location varies depending on the vehicle. It can be under a side panel next to the driver's door, the footrest area, or under the vehicle. The fuel pump shut off automatically stops fuel from flowing out the fuel tank. The location of the switch is often behind a piece of plastic.

What causes a new fuel pump to not work? ›

Electrical Issues: Faulty wiring, corroded connections, or blown fuses can disrupt the power supply to the pump, causing it to malfunction or stop working altogether. Overheating: Running a vehicle on low fuel can cause the pump to overheat.

Why does my fuel gauge read wrong after the fuel pump is replaced? ›

The most common problem that causes the fuel gauge to read incorrectly is a bad fuel sending unit.

How do you prime a new fuel line? ›

First, connect the fuel line to the engine, if not already attached, then pump (squeeze) the bulb repeatedly until it's firm. It usually only takes a few pumps. When the bulb is firm, the line is charged and you can start the engine.

Why won't my fuel pump prime? ›

It may be a poor ground connection or maybe a bad fuse.

What sensor turns the fuel pump on? ›

Technically the crank sensor does indirectly control the fuel pump on a lot of vehicles, when the ignition is switched on the pump runs for a couple of seconds to pressurise the system, it then stops and will only start to run again when the engine starts to rotate, this rotation is sensed by the crank angle sensor ...

What is a fuel reset button? ›

The inertia switch is a device that cuts off the power to the electrical fuel pump in fuel injection systems during crashes. Some signs of a failing inertia switch are stalling and no-start conditions. To reset the inertia switch, you'll first have to locate it, prepare the vehicle, and press the switch.

Should I reset ECU after changing fuel pump? ›

Hello, yes you would need to clear the fault codes with a scan tool or disconnect the battery to turn the light off.

What happens when fuel pump relay goes out while driving? ›

Your vehicle tries to start, but stalls seconds or minutes after starting. The vehicle stalls while driving and you coast to a stop. This situation is occasionally fuel pump relay related, but is more likely to be a thermal expansion issue inside the TIPM or other electrical components.

What are the symptoms of a bad main relay? ›

A bad main relay can cause problems like a no-start condition, unreliable vehicle ignition, an engine that won't stay running, and an illuminated check engine light. Relays are electronically-controlled switches. They connect or break paths in a circuit to control electric currents and their respective devices.

How much does it cost to replace a fuel pump relay? ›

The average cost for a Fuel Pump Relay Replacement is between $67 and $75. Labor costs are estimated between $30 and $38 while parts are typically priced around $37. This range does not include taxes and fees, and does not factor in your unique location.

Where is the relay switch located? ›

Starting relay position

The fuse box (also called the power box), the instrument panel under the fuse panel, or the right fender are all possible locations. In most cars, it will be under the hood, in a large box with a black lid. This is where car fuses and relays are installed. It is also called a fuse box.

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